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MS-PROGRESS - Services - MS-PROGRESS

ENGINEERING SERVICES

3D Design and Modelling.

We have extensive experience in the professional design of plastic parts for the automotive industry. In addition, we have an excellent theoretical and practical understanding of plastics processing. Our projects undergo continuous feasibility and optimization analyses in respect of the injection mold design, as well as its application in the production process. We use CATIA V5 and SolidWorks software to design.


ANALYSIS AND SIMULATION

For evaluating the strength and stability of parts designed by ourselves, in many cases it is necessary to carry out a structural analysis. This allows the observation of the distribution of stresses and strains at an early stage of the project. Simulations of this type are made using professional software based on the Finite Element Method (FEM). This procedure allows us to predict the behavior of the product in terms of the actual loads. The results obtained are helpful to make continuous corrections and modifications but (what is) most importantly, this allows a realistic reduction of the time and costs associated with the design and development of the product.


MOLDFLOW ANALYSIS

Complementing the structural analysis services, we offer a full range of 3D plastic injection simulations:
Fill – the first stage, which is the basis for further simulations, allows analysis of the cavity filling, including:

  • selection of the optimal gate placement, this takes into account the dimensions of the part and the limitations present in the design of the injection mold;
  • defining and optimizing the cavity filling time;
  • determining the distribution and peak pressures in the mold cavity, as well as the overall pressure drop across the whole mold including the feed system;
  • detection of air traps, position and quality of weld/meld lines, the effects of ‘hesitation/ racetracking’ and the minimum clamping force and other associated effects.

Pack – performing a quick filling analysis is not enough and each time must be coupled with packing analysis often called “pack and hold stage”. This critical step allows:

  • determination of the time, pressure and packing profile;
  • an analysis of the volumetric shrinkage, which directly impacts the dimensions and quality of the molded part;

  • to correctly estimate the required clamping force, which in the packing phase could be much higher than the value estimated in the filling phase,

  • an analysis of the residual stresses, which directly impact on the part deformations.

Cool A detailed cooling analysis of both part and injection mold with the possibility of simulating the conformal cooling channels and high conductivity inserts (i.e.BeCu).
Warp – a detailed part deformation analysis due to differential shrinkage, differential orientation, differential cooling. This simulation summarises all the previous stages.

PROJECT MANAGEMENT

We use the APQP (Advanced Product Quality Planning) project management method. This method allows for the planning of product quality throughout the new product development process, including its implementation into serial production, as well as managing the changes and modifications.

Przesuń w prawo aby zobaczyć więcej
CONCEPT APPROVALPROGRAM APPROVALPROTOTYPEPILOTSOP
PLANNING
PRODUCT DESIGN & DEV.
PROCESS DESIGN & DEVELOPMENT
PRODUCT & PROCESS VALIDATION
PRODUCTION
PLANNING

PHASE 1

plan & define program

PHASE 2

product design validation

PHASE 3

process design validation

PHASE 4

product & process validation

PHASE 5

feedback from prod., corrective actions

LOGISTICS

SUPPLY CHAIN

One of the main objectives of a company are to constantly reduce costs by optimization the stocks and inventory. This may be achieved through appropriate management of the entire supply chain, from the selection of a suitable source of raw materials, to manufacturing and finally, to the delivery of the finished product to the customer. We offer our clients:


  • Design, implementation and control of the supply of products and materials;
  • Rationalization of supply sources, e.g. by limiting the number of suppliers;
  • Co-ordination and effective management of the flow of materials and products throughout the whole supply chain.

MATERIALS MANAGEMENT

In any company, the management of materials determines the logistics process. We offer our clients a coordinated supply of raw materials and products via a timetable, in order to bring the company effective functioning with minimum stock levels.


ADVISORY


Our main aim is the promotion and development of Polish manufacturers and building-up their competitive advantage through quality and price. The dynamically growing and changing market means many businesses are utilizing the services of specialized business and technical consultants. We offer substantive support to our clients in the analysis of market supply of materials and components, both in the area of ​​plastics and steel processing. For our foreign partners, we provide a wide range of operations from the outsourcing of production to services on the Polish market.